Automate OEE Monitoring with AI
Smart cameras and AI technology are automating OEE monitoring in canneries.
Easily monitor availability, efficiency & quality
Collecting accurate, real-time production data is difficult. Most canneries manually collect data on downtime, performance and quality. It’s time-consuming, slow and often inaccurate. TallyVision solves this problem by AI-powered automation. Easily track all your manufacturing KPIs using an AI-powered smart camera.
FEATURES
- Plug-and-Play smart camera with no machine integrations
- Real-time visibility into availability, performance and quality
- Track micro-stops, slowdowns and downtimes
- Automatically detect empty cans
Video
Request a demo.
TallyVision is powerful, flexible and can be customized to fit your unique production needs and processes. Take a look for yourself, book a demo today.
Real-time production monitoring
Availability
Track your production line’s planned and unplanned downtimes and micro-stops.
Performance
Measure and improve your output to maximize efficiency including can counts and speed.
Quality
Automatically detect empty cans, remove rejected products and improve your overall quality.
Visualize manufacturing insights in real-time
Data from TallyVision is sent to TallyBI, our advanced analytics module. TallyBI visualizes data in charts and graphs and enables you to analyze the data to understand the reasons for performance loss. Sample images from each production run can also be stored in TallyBI.
FEATURES
- Visualize data in charts and graphs
- Filter data by date, supplier, lot or work order
- Analyze quality trends by supplier over time
- Generate detailed inspection reports with sample images
Dashboard
Monitor real-time dashboards on availability, performance and quality on the shop floor.
Alerts
Trigger email and SMS notifications if manufacturing targets are missed or serious incidents occur.
Streaming
Watch live video of your canning lines on any device, anywhere and anytime.
Simple plug-and-play solution
TallyVision is a smart camera and edge computer that is programmed with computer vision models for OEE and visual inspection. It is simple to install with only one Power-over-Ethernet cable connected to the Internet.
CAMERA SPECIFICATIONS
- Waterproof – IP67 rated
- Power over Ethernet
- Edge computing
- Live streaming
- Dimension: 130 x 64 x 30 mm
- Weight: 318 g
Automate visual inspection in canneries
Besides OEE, TallyVision can be programmed with multiple computer vision models to automate visual inspection of your can production. We are currently working on several automated inspection models for tuna canneries.
DETECT DEFECTS
Detect and classify defects in cans including underfilling, scorching, blood, pin bones, skin, scales and foreign objects.
Estimate flake
Accurately estimate the percentage of flake in the can based on the top appearance and calculate its standard deviation for every 500 to 1,000 cans.
Classify appearance
Classify the top appearance of the can including A*, A and B. We can also develop custom AI models based on your own quality standards.
Learn more about how TallyVision can enhance your quality control results and provide you with detailed analytics. Watch our 2-minute Tally Teaser.
Request a demo.
TallyVision is powerful, flexible and can be customized to fit your unique production needs and processes. Take a look for yourself, book a demo today.
